Smart crushing, adapted to you

800i upgraded cone crushers with ACS-c 5 are high efficiency workhorses you can count on. Based on a design philosophy of combining simple yet robust mechanical design with powerful user-friendly automation technology, the 800i has established itself as the industry leader in automated crushing. Now the 800i has evolved yet again into our smartest, safest and most productive crusher yet – the upgraded 800i with ACS-c 5, designed around the needs of the people who work with it.

Powerful automation without the complication

The latest 800i crushers with new ACS-c 5 combine simple yet robust mechanical design with powerful user-friendly automation. With integrated capabilities from all crusher models and subsystems, we’ve equipped 800i crushers to better support diverse operational roles.

Learn more about new ACS-c 5

Designed around the needs of the people who use them

The latest 800i crushers with new ACS-c 5 combine simple yet robust mechanical design with powerful user-friendly automation to better support diverse operational roles. The new role-based interaction functionality facilitates the work of operators, maintenance personnel, and engineers by offering guidance, access to valuable data, and tools for proactive maintenance and optimization.

Operator

Enhance operational efficiency

The automation system guides the operator through alarms and recommended actions, streamlining the decision-making process during alerts and minimizing the impact of potential issues.

Maintenance

Maximize availability

The maintenance personnel have access to an improved historical and operational data log, providing a comprehensive overview of the crusher´s performance.

Process/reliability engineer

Optimize productivity

The new automation system offers engineers more opportunities to monitor, analyze, and optimize the crusher’s performance.

The best crusher is the one you can count on

Sandvik 800i crusher series have evolved to maximize reliability and availability. Equipped with the new ACS-c 5, new mechanical and automation advantages simplify service and troubleshooting, improve safety, and optimize performance while minimizing downtime.

Constant Liner Performance (CLP) crushing chambers
Direct-drive for high power with less loss of energy due to belt slippage
Double-seal pinion shaft for maximum endurance
Robust unibody design with few moving parts

Top-down maintenance and simplified access for easier and safer service
Non-welded wear bottom shell liners, plastic-free fasteners for fast, simple replacement
Spider protection kit for extra protection of the arm liners — (not CS versions)
Bottom shell arm liners kits prevent processed material from— rebounding inwards and damaging the dust collar, and HX900 bars for increasing the life of the arm liner itself

Advancing sustainable crushing

Upgraded 800i crushers target installed inefficiency in operating mines, as well as in greenfield. For example, in flowsheets including 3-stage crushing and conventional grinding, assisting SAG/AG circuits with pebble crushing and optimizing particle size distribution for lump ores and heap leach applications. The 800i crushers are also suitable in HPGR circuits. They crush more and deliver finer particle sizes to the downstream processes.

Put more and better data to work for you

800i crushers are ready to be connected to the SAM by Sandvik cloud-based digital assistant. Look at the status of your connected equipment, communicate across teams, view alerts and notifications, pro-actively order spare parts and much more in our ever-evolving data capture and analysis service.

Learn more about SAM by Sandvik